deploy.

2026-09-15 01:12:50 +08:00
parent 2db889ad89
commit 1a75503105
99 changed files with 4168 additions and 726 deletions
@@ -0,0 +1,68 @@
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@@ -104,10 +104,10 @@
 <li>The impact of coordinate system misalignment is relatively smaller compared to the moment arm setting</li>
 </ul>
 </li>
-<li><p><strong>Installation Angle Adjustment</strong></p>
+<li><p><strong>Setup Angle Adjustment</strong></p>
 <ul>
 <li>If perfect alignment is not possible, measure the offset angle</li>
-<li>Enter the measured angle in the &ldquo;Installation Angle&rdquo; field</li>
+<li>Enter the measured angle in the cutter's <strong>Setup Angle</strong> field (Tool House → Cutter → Flute Contours)</li>
 <li>The maximum possible deviation is 45 degrees</li>
 </ul>
 </li>
@@ -115,15 +115,24 @@
 <h2 id="factors-affecting-accuracy">Factors Affecting Accuracy</h2>
 <h3 id="coordinate-transformation-effects">Coordinate Transformation Effects</h3>
 <ul>
-<li>An installation angle deviation can cause up to a √2 factor difference in values</li>
+<li>A setup angle offset rotates the measured (Mx, My) pair. The resultant |M| does not change, but a single channel can read anything from 0 to |M| — the same 45° offset takes Mx to √2 times its aligned value one way and to zero the other way</li>
 <li>This difference is inherently a result of coordinate transformation, not a measurement accuracy issue</li>
-<li>Even with the same smart tool holder, different installation angles will produce different measurement data</li>
+<li>Even with the same smart tool holder, different setup angles will produce different measurement data</li>
 </ul>
+<p><img src="smart-tool-holder-img/setup-angle-rotation.svg" alt="Three top-view sketches of a two-flute cutter section: on the left the cutting edge lies on the sensor X axis and the moment vector M sits at 45°; in the middle the edge is turned 45° one way, M turns with it onto the X axis and Mx becomes the whole of |M|; on the right the edge is turned 45° the other way, M lands on the Y axis and Mx becomes zero">
+<em>① — the cutting edge (blue) lies on the sensor X axis, θ = 0; in this example the transverse
+moment M the cut produces sits at 45°, so Mx = My = |M|/√2. ② — the same cutter mounted with its
+edge 45° clockwise of the X axis. Nothing about the cut has changed, so M is carried round with
+the edge and lands on the X axis: Mx′ = |M|, √2 times the value in ①, and My′ = 0. ③ — the same
+45° the other way puts M on the Y axis, and Mx′ = 0. In general Mx′ = |M| · cos(angle between M
+and the sensor X axis): the resultant never changes, and one channel on its own can read anything
+between 0 and |M| — a coordinate effect, not a measurement error. Entering θ as the cutter's
+Setup Angle lets the simulation report in the sensor's own frame.</em></p>
 <h3 id="best-practices">Best Practices</h3>
 <ol>
 <li>Prioritize accurate moment arm height configuration</li>
 <li>Align the cutting edge with the sensor X-axis as closely as possible</li>
-<li>If perfect alignment is not achievable, always measure and set the correct installation angle</li>
+<li>If perfect alignment is not achievable, always measure and set the correct setup angle</li>
 </ol>
 <p>Only with these parameters correctly configured will the simulated micro-waveforms match the actual sensor measurements.</p>
 <h2 id="see-also">See Also</h2>
@@ -101,7 +101,7 @@
 </ul>
 <p>For a known cutter, configure the matching material file under <code>Resource/CutterMaterial/</code> rather than guessing the grade.</p>
 <h2 id="before-reaching-for-the-cutter">Before Reaching for the Cutter</h2>
-<p>The cutter-side levers below are for when the cutting parameters have already been tried, because
+<p>The cutter-side levers above are for when the cutting parameters have already been tried, because
 the parameters are cheaper to change. In order:</p>
 <ol>
 <li><strong>Reduce feed per tooth.</strong> The most direct route to lower force, and the one the optimizer