Hi.Sample/Machining/DemoBuildMachiningProject.cs

using System;
using Hi.Milling.Apts;
using Hi.Common.XmlUtils;
using Hi.Geom;
using Hi.Machining;
using Hi.Mech.Topo;
using Hi.Milling.Cutters;
using Hi.Milling.FluteContours;
using Hi.MillingForces.Fittings;
using Hi.NcMech.Fixtures;
using Hi.NcMech.Holders;
using Hi.NcMech.Workpieces;
using Hi.NcMech.Xyzabc;
using Hi.NcOpt;
using Hi.Physics;
using Hi.MachiningProcs;
using System.IO;
using Hi.HiNcKits;
using Hi.Milling.MillingTools;
using Microsoft.Extensions.Logging;

namespace Sample.Machining;

/// <summary>
/// Demonstrates how to create and configure a <see cref="MachiningProject"/> programmatically.
/// This sample shows how to set up <see cref="MillingCutter"/>, <see cref="CylindroidHolder"/>,
/// <see cref="MillingTool"/>, <see cref="Fixture"/>, <see cref="Workpiece"/>,
/// and save the project configuration to a file.
/// </summary>
/// <remarks>
/// ### Source Code
/// [!code-csharp[SampleCode](~/../Hi.Sample/Machining/DemoBuildMachiningProject.cs)]
/// </remarks>
public static class DemoBuildMachiningProject
{
	internal static CylindroidHolder CreateCylindroidHolder()
	{
		#region ConfigureHolder
		CylindroidHolder cylindroidHolder = new CylindroidHolder()
		{
			Note = "BT40",
			Cylindroid = new Cylindroid([ new PairZr(0,12),new PairZr(20,12),
								new PairZr(20,16),new PairZr(30,16)])
		};
		#endregion
		return cylindroidHolder;
	}

	#region CreateMillingCutter1
	internal static MillingCutter CreateMillingCutter1()
	{
		double diameter_mm = 12;
		double roundRadius_mm = 0.5;
		MillingCutter millingCutter = new MillingCutter()
		{
			ShaperProfile = new AptProfile(
				new ColumnApt()
				{
					Diameter_mm = diameter_mm,
					Rc_mm = roundRadius_mm,
					FluteHeight_mm = 40
				}),
			UpperBeamGeom = new ExtendedCylinder(90),
			InnerBeamProfile = new FluteDependentRatioProfile(),
			MillingCutterOptLimit = new MillingCutterOptOption(),
		};
		//build Fluting property
		double helixAngle_deg = 50;
		double radialRakeAngle_deg = 15;
		double bottomOuterRadius_mm = diameter_mm / 2 - roundRadius_mm;
		millingCutter.Fluting = new UniformFluting()
		{
			TrackNum = 3,
			BaselineOneContour = new FluteContour()
			{
				BaseSideContour = new ConstHelixSideContour(millingCutter)
				{
					Helix_deg = helixAngle_deg,
					RadialRakeAngle_deg = radialRakeAngle_deg
				},
				BaseBottomContour = new SlideBottomContour()
				{
					//In most case, helix angle from side equal to rake angle from bottom.
					AxialRakeAngle_deg = MathUtil.ToDeg(helixAngle_deg),
					DiskAngle_deg = 1.5,
					//In most case,  rake angle from side equal to eccentric angle from bottom.
					EccentricAngle_deg = radialRakeAngle_deg,
					CutterLengthOnBottomProjection_mm = bottomOuterRadius_mm * 0.9,
					OuterRadius_mm = bottomOuterRadius_mm
				}
			}
		};

		return millingCutter;
	}
	#endregion

	#region CreateMillingCutter2
	internal static MillingCutter CreateMillingCutter2()
	{
		MillingCutter millingCutter = new MillingCutter()
		{
			ShaperProfile = new AptProfile(new ColumnApt()
			{
				Diameter_mm = 12,
				FluteHeight_mm = 40
			}),
			UpperBeamGeom = new Cylindroid(
				[new PairZr(40, 6), new PairZr(90, 6)]),
			InnerBeamProfile = new FluteDependentRatioProfile(),
			MillingCutterOptLimit = new MillingCutterOptOption()
		};

		//build Fluting property
		double helixAngle_deg = 50;
		double radialRakeAngle_deg = 15;
		millingCutter.Fluting = new UniformFluting()
		{
			TrackNum = 3,
			BaselineOneContour = new FluteContour()
			{
				BaseSideContour = new ConstHelixSideContour(millingCutter)
				{
					Helix_deg = helixAngle_deg,
					RadialRakeAngle_deg = radialRakeAngle_deg
				},
				//since no bottom cut, set bottom contour to null.
				BaseBottomContour = null
			}
		};

		return millingCutter;
	}
	#endregion

	internal static CustomSpinningProfile CreateCustomSpinningProfile()
	{
		return new CustomSpinningProfile(
			new Cylindroid(new PairZr(0, 4), new PairZr(50, 4)));
	}

	#region TestMethod
	[STAThread]
	static void Main()
	{
		using var loggerFactory = Microsoft.Extensions.Logging.LoggerFactory.Create(b => b.AddConsole());
		LocalApp.AppBegin(loggerFactory.CreateLogger("Hi.Sample"));
		LocalProjectService localProjectService = new LocalProjectService();

		var projectPath = "C:/HiNC-Projects/NewProject/Main.hincproj";
		var projectDirectory = Path.GetDirectoryName(projectPath);
		Console.WriteLine($"Directory of the New Project: {projectDirectory}");
		localProjectService.LoadProject(projectPath);
		MachiningProject machiningProject = localProjectService.MachiningProject;

		IProgress<object> progress = null;

		#region ConfigureMachiningToolHouse
		localProjectService.MachiningToolHouse = new MachiningToolHouse()
		{
			[1] = new MillingTool()
			{
				Note = "T1",
				PreservedDistanceBetweenFluteAndSpindleNose_mm = 8,
				Holder = CreateCylindroidHolder(),
				Cutter = CreateMillingCutter1()
			},
			[2] = new MillingTool()
			{
				Note = "T2",
				PreservedDistanceBetweenFluteAndSpindleNose_mm = 8,
				Holder = CreateCylindroidHolder(),
				Cutter = CreateMillingCutter2()
			},
			[3] = new MillingTool()
			{
				Note = "T3",
				PreservedDistanceBetweenFluteAndSpindleNose_mm = 8,
				Holder = CreateCylindroidHolder(),
				Cutter = CreateMillingCutter1()
			},
		};
		#endregion

		#region ConfigureFixture
		localProjectService.Fixture = new Fixture()
		{
			Geom = new Box3d(new Vec3d(-40, -40, 0), new Vec3d(40, 40, 10)),
			GeomToWorkpieceTransformer = new StaticTranslation(new Vec3d(0, 0, 10)),
		};
		#endregion

		#region ConfigureWorkpiece
		localProjectService.Workpiece = new Workpiece()
		{
			InitResolution = 0.25,
			InitGeom = new Box3d(0, 0, -50, 70, 50, 0),
			IdealGeom = null,
			WorkpieceGeomToFixtureBuckleTransformer = new StaticTranslation(new Vec3d(0, 0, 0)),
			CuttingPara = XFactory.GenByFile<ICuttingPara>(
				"Resource/CuttingParameter", "Al6061T6.default.mp", progress),
			WorkpieceMaterial = XFactory.GenByFile<WorkpieceMaterial>(
				"Resource/WorkpieceMaterial", "Al6061T6.default.WorkpieceMaterial", progress),
		};
		#endregion

		#region ConfigureMachineChain
		localProjectService.MachiningChain
			= XFactory.GenByFile<GeneralXyzabcMachineTool>(
				"Resource", "MachineTool/Table-B1.default/Table-B1.mt", progress);
		#endregion

		machiningProject.MakeXmlSourceToFile(projectPath);

		machiningProject.Dispose();
		LocalApp.AppEnd();
	}
	#endregion
}