Hi.Sample/Machining/DemoBuildMachiningProject.cs

using System;
using System.Collections.Generic;
using Hi.Milling.Apts;
using Hi.Common.XmlUtils;
using Hi.Geom;
using Hi.Machining;
using Hi.Mech.Topo;
using Hi.Milling.Cutters;
using Hi.Milling.FluteContours;
using Hi.MillingForces.Fittings;
using Hi.MillingMech.MillingTools;
using Hi.NcMech.Fixtures;
using Hi.NcMech.Holders;
using Hi.NcMech.Workpieces;
using Hi.NcMech.Xyzabc;
using Hi.NcOpt;
using Hi.Physics;
using Hi.MongoUtils;
using Hi.Licenses;
using Hi.MachiningProcs;
using System.IO;

namespace Sample.Machining
{
    /// <summary>
    /// Demonstrates how to create and configure a <see cref="MachiningProject"/> programmatically.
    /// This sample shows how to set up <see cref="MillingCutter"/>, <see cref="CylindroidHolder"/>,
    /// <see cref="StickMachiningTool"/>, <see cref="Fixture"/>, <see cref="Workpiece"/>,
    /// and save the project configuration to a file.
    /// </summary>
    /// <remarks>
    /// ### Source Code
    /// [!code-csharp[SampleCode](~/../Hi.Sample/Machining/DemoBuildMachiningProject.cs)]
    /// </remarks>
    public static class DemoBuildMachiningProject
    {
        #region CreateMillingCutter1
        private static MillingCutter CreateMillingCutter1()
        {
            MillingCutter millingCutter = new MillingCutter()
            {
                UpperBeamGeom = new TransformationGeom(),
                MillingCutterOptLimit = new MillingCutterOptLimit()
            };
            // since the following properties of MillingCutter has self-invoke,
            // they have to be seperated from the initializer syntex.

            //build ShaperProfile property 
            double diameter_mm = 12;
            double roundRadius_mm = 0.5;
            millingCutter.ShaperProfile = new AptProfile(millingCutter,
                new ColumnApt()
                {
                    Diameter_mm = diameter_mm,
                    Rc_mm = roundRadius_mm,
                    FluteHeight_mm = 40
                });

            //build FluteContourTray property 
            double helixAngle_deg = 50;
            double radialRakeAngle_deg = 15;
            double bottomOuterRadius_mm = diameter_mm / 2 - roundRadius_mm;
            millingCutter.FluteContourTray = new UniformContourTray()
            {
                TrackNum = 3,
                BaselineOneContour = new FluteContour()
                {
                    BaseSideContour = new ConstHelixSideContour(millingCutter)
                    {
                        Helix_deg = helixAngle_deg,
                        RadialRakeAngle_deg = radialRakeAngle_deg
                    },
                    BaseBottomContour = new SlideBottomContour()
                    {
                        //In most case, helix angle from side equal to rake angle from bottom.
                        AxialRakeAngle_deg = MathUtil.ToDeg(helixAngle_deg),
                        DiskAngle_deg = 1.5,
                        //In most case,  rake angle from side equal to eccentric angle from bottom.
                        EccentricAngle_deg = radialRakeAngle_deg,
                        CutterLengthOnBottomProjection_mm = bottomOuterRadius_mm * 0.9,
                        OuterRadius_mm = bottomOuterRadius_mm
                    }
                }
            };

            millingCutter.InnerBeamProfile
                = new FluteDependentRatioProfile(millingCutter);

            return millingCutter;
        }
        #endregion

        #region CreateMillingCutter2
        private static MillingCutter CreateMillingCutter2()
        {
            MillingCutter millingCutter = new MillingCutter()
            {
                UpperBeamGeom = new TransformationGeom(),
                MillingCutterOptLimit = new MillingCutterOptLimit()
            };

            //build ShaperProfile property 
            double diameter_mm = 12;
            millingCutter.ShaperProfile = new AptProfile(millingCutter,
                new ColumnApt()
                {
                    Diameter_mm = diameter_mm,
                    FluteHeight_mm = 40
                });

            //build FluteContourTray property 
            double helixAngle_deg = 50;
            double radialRakeAngle_deg = 15;
            millingCutter.FluteContourTray = new UniformContourTray()
            {
                TrackNum = 3,
                BaselineOneContour = new FluteContour()
                {
                    BaseSideContour = new ConstHelixSideContour(millingCutter)
                    {
                        Helix_deg = helixAngle_deg,
                        RadialRakeAngle_deg = radialRakeAngle_deg
                    },
                    //since no bottom cut, set bottom contour to null.
                    BaseBottomContour = null
                }
            };

            millingCutter.InnerBeamProfile
                = new FluteDependentRatioProfile(millingCutter);

            return millingCutter;
        }
        #endregion

        #region TestMethod
        [STAThread]
        static void Main()
        {
            Console.WriteLine($"License Login.");
            License.LogInAll();

            Console.WriteLine($"Start Database.");
            MongoServer.Default = MongoServer.Run(new MongoRunnerOptions()
            {
                MongoPort = 28100
            });

            var projectPath = "C:/HiNC-Projects/NewProject/Main.hincproj";
            var projectDirectory = Path.GetDirectoryName(projectPath);
            Console.WriteLine($"Directory of the New Project: {projectDirectory}");
            MachiningProject machiningProject = new MachiningProject(projectDirectory);

            #region ConfigureHolder
            CylindroidHolder cylindroidHolder = new CylindroidHolder()
            {
                Note = "BT40",
                Cylindroid = new Cylindroid()
                {
                    PairZrs = new List<PairZr>([ new PairZr(0,12),new PairZr(20,12),
                                new PairZr(20,16),new PairZr(30,16)]),
                    LongitudeNum = 30
                }
            };
            #endregion

            #region ConfigureMachiningToolHouse
            machiningProject.MachiningToolHouse = new MachiningToolHouse()
            {
                [1] = new StickMachiningTool()
                {
                    Note = "T1",
                    PreservedDistanceBetweenFluteAndSpindleNose_mm = 8,
                    Holder = cylindroidHolder,
                    Cutter = CreateMillingCutter1()
                },
                [2] = new StickMachiningTool()
                {
                    Note = "T2",
                    PreservedDistanceBetweenFluteAndSpindleNose_mm = 8,
                    Holder = cylindroidHolder,
                    Cutter = CreateMillingCutter2()
                },
                [3] = new StickMachiningTool()
                {
                    Note = "T3",
                    PreservedDistanceBetweenFluteAndSpindleNose_mm = 8,
                    Holder = cylindroidHolder,
                    Cutter = CreateMillingCutter1()
                },
            };
            #endregion

            #region ConfigureFixture
            machiningProject.MachiningEquipment.Fixture = new Fixture()
            {
                Geom = new Box3d(new Vec3d(-40, -40, 0), new Vec3d(40, 40, 10)),
                TableToWorkpieceTransformer = new StaticTranslation(new Vec3d(0, 0, 10)),
            };
            #endregion

            #region ConfigureWorkpiece
            machiningProject.MachiningEquipment.Workpiece = new Workpiece()
            {
                InitResolution = 0.25,
                InitGeom = new Box3d(0, 0, -50, 70, 50, 0),
                IdealGeom = null,
                WorkpieceGeomToFixtureBuckleTransformer = new StaticTranslation(new Vec3d(0, 0, 0)),
                MillingPara = XFactory.Default.GenByFile<ICuttingPara>(
                    "Resource/CuttingParameter", "Al6061T6.mp", GenMode.Default),
                WorkpieceMaterial = XFactory.Default.GenByFile<WorkpieceMaterial>(
                    "Resource/WorkpieceMaterial", "Al6061T6.WorkpieceMaterial", GenMode.Default),
            };
            #endregion

            #region ConfigureMachineChain
            machiningProject.MachiningEquipment.SolidMachiningChain
                = XFactory.Default.GenByFile<CodeXyzabcMachineTool>(
                    "Resource/MachineTool", "PMC-B1/PMC-B1.mt", GenMode.Default);
            #endregion

            machiningProject.MakeXmlSourceFile(projectPath);
        }
        #endregion
    }
}